Formula Student - Nosecone

Universitas Indonesia Racing Team | 3D CAD → CFRP Manufacturing → Modular Assembly

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Formula Student nosecone CAD and vehicle photos
Formula Student nosecone CAD and vehicle photos
Formula Student nosecone CAD and vehicle photos
How
  • Modeled the complex surface curvature in 3D CAD, ensuring precise fitment over the front bulkhead and suspension geometry.
  • Executed the physical build using fiberglass manufacturing techniques, transitioning the digital model into a functional, structural composite shell.
  • Designed a 4-pin quick-release system to enable modular assembly and removal of the front nosecone section.
3D CADFiberglassComposite ShellQuick Release
Result
  • Produced a slimmer, lighter, and modular nosecone that met all structural performance targets for dynamic track events.
Why

The team identified a need for a slimmer nosecone that was easier to remove, to allow for easier maintenance access to inner components such as electrical wiring and pedals.

What

Designed a slimmer nosecone profile that follows the tubular chassis shape, with a removable front section that detaches independently while the rear section remains fixed to the chassis.