Formula Student - Side Wings

Bachelors Thesis | 3D CAD → CFD Simulation

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Formula Student side wing and diffuser CFD visualization results
Formula Student side wing and diffuser CFD visualization results
Formula Student side wing and diffuser CFD visualization results
Formula Student side wing and diffuser CFD visualization results
Formula Student side wing and diffuser CFD visualization results
Formula Student side wing and diffuser CFD visualization results
How
  • Executed a staged 2D/3D CFD study in Siemens STAR-CCM+ (SST k-omega turbulence model), evaluating 351 total cases, including a 334-configuration parametric sweep of the NACA 6412 airfoil across horizontal overlap and vertical spacing.
  • Used 3D simulations to determine optimal diffuser ramp angle and longitudinal placement of the side wings.
Siemens STAR-CCM+SST k-omega351 CFD casesNACA 6412
Result
  • Improved the three-element side wing lift coefficient by 134% (CL 1.730 → 4.044) through slot gap optimization.
  • Generated a combined downforce increase of 169.684 N (40.80 N from the diffuser, 128.884 N from the side wings) with a negligible 6.178 N drag penalty.
  • Delivered a repeatable blueprint for multi-element airfoil configuration, CFD mesh strategy, and side wing-diffuser integration for future UIRT development.
Why

The team lacked a systematic method for designing and configuring multi-element side wings, relying on trial-and-error rather than data-driven parameters. This thesis was developed to establish a repeatable, numbers-based methodology using vertical gap and horizontal overlap as controlled variables to serve as a design blueprint for future UIRT side wing development.

What

Investigated the aerodynamic performance of a rear diffuser and multi-element side wings on UIRT-03 chassis, aiming to identify the configuration that maximizes downforce and low-speed cornering efficiency without relying on traditional wing assemblies.